3D Digital Twin

Celebal Technologies’ 3D Digital Twin Solution revolutionizes enterprise factory operations by fusing IT and OT data into a unified process information model. It enables immersive 3D visualizations, interactive dashboards, live operational metrics, and AI-driven chat assistance to accelerate decision-making. Designed to resolve key enterprise challenges, the solution brings together disparate data sources, detects inefficiencies or equipment issues without delay, and maintains continuous synchronization between physical operations and their digital representation. With data integration through Azure IoT Operations and Event Hub, enterprises gain complete visibility across MES, ERP, sensors, and PLCs, ensuring accurate monitoring of every layer of production.

The platform’s architecture combines Microsoft Azure and NVIDIA Omniverse technologies to deliver an intelligent, interactive experience. Operators can explore factory layouts in detail with zoom, rotation, and 3D model interaction powered by Omniverse Kit Streaming, while Power BI Real-Time Intelligence projects live throughput, WIP, scrap, and machine performance into intuitive views accessible via web, MS Teams, or mobile. Further, Azure OpenAI, Cognitive Search, and Bot Services enable an AI-powered chatbot that provides context-aware, conversational access to factory insights. This integration of visualization, analytics, and AI ensures enterprises optimize efficiency, minimize downtime, and act on operational intelligence with confidence.

Core Capabilities:

- Single Source of Operational Truth
Unifies factory data into a single language, ensuring clarity and consistency across operations.

- Predictive Intelligence
Detects anomalies early to cut downtime by flagging issues before they escalate.

- Decision-Centric Analytics
Delivers contextual insights and what-if analysis to guide confident decisions and actions.

- Virtual Safety Simulation
Simulates hazardous scenarios safely, enabling better response testing and workforce readiness.

- AI-Driven Assistance
Provides instant, context-aware guidance with conversational intelligence for faster issue resolution.

- Enterprise-Ready Scalability
Cloud-native and scalable across plants, adapting to evolving production needs seamlessly.

Business Impacts:

- 15 to 25% Improvement in Decision-Making Speed

- 20 to 30% Increase in Data Visibility

- 20 to 35% Increase in Equipment Utilization

Bring your factory floor to life with real-time intelligence, immersive 3D visibility, and AI-driven insights—start transforming production efficiency today.